Burnham 8H Series Instructions d'exploitation

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10F. Move boiler to permanent location by sliding or walking. Do not drop. For Packaged Boiler, proceed to Paragraph L.G. Conrm that one (1

11Figure 6: Flame Roll-out Switch InstallationFigure 7: Burner/Burner Access Panel Installation

12M. Attach Flame Roll-out Switch to Burner Access Panel. See Figure 6. Flame Roll-out Switch and hardware are located in Combination Boiler Parts a

13Figure 8: Jacket Assembly

14Figure 9: EP/OP Control Installation

15III. Gas Control System Assembly (Knockdown Boilers)A. 24V Standing Pilot Control System Install Gas Control System. All components are located

16F. EP-CSD-1 Control System Install Gas Control System. All components are located in Combination Boiler Parts and Control Carton.1. Install Gas

17Figure 10: Schematic Gas Piping, 24V Standing Pilot, 806H & 807H

18Figure 11: Main Gas Piping, Intermittent Ignition (EI)

19Figure 12: Schematic Pilot Piping (Honeywell EI), USA

2IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment must be installed in accordance with those installation regulations enforced in the a

20Figure 13: Schematic Pilot Piping (Honeywell EI)Canada: Natural Gas, 805H - 810H; LP Gas, 806H - 807H

21Figure 14: Schematic Gas Piping, OP Control System, 806H - 810H

22Figure 15: Schematic Gas Piping, OP-CSD-1 Control System, 808H - 810H

23Figure 16: Schematic Gas Piping, EP Control System (Natural Gas Only), 806H - 810H

24Figure 17: Schematic Gas Piping, EP-CSD-1 Control System, 808H - 810H

25IV. Water Trim and PipingA. Design and install boiler and system piping to prevent oxygen contamination of boiler water and frequent water addition

26D. Install Drain Valve in rear of Left End Section, Tapping “G”. See Figure 19. Components are located in Water Trim Carton.E. Install Temperatu

272. If boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air, boiler piping must be equi

28a. A boiler by-pass is recommended for any installation for improved system temperature balance, while serving to protect the boiler from sustained

29V. Gas PipingWARNINGFailure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Al

3WARNINGThis boiler requires regular maintenance and service to operate safely. Follow the instructions contained in this manual.Improper installatio

30Length(Feet)0.3 Inch w.c. Pressure Drop 0.5 Inch w.c. Pressure Drop½ ¾ 1 1¼ ½ ¾ 1 1¼10 132 278 520 1,050 175 360 680 1,40020 92 190 350 730 120 250

31A. Install vent system in accordance with local building codes; or local authority having jurisdiction; or National Fuel Gas Code, ANSI Z223.1/NFPA

32E. Boiler Equipped With Vent Damper. See Figure 26.1. Open Vent Damper Carton and remove Installation Instructions. Read Installation Instruction

33Figure 27: Typical Vent System9. Design vent system for sea level input.10. Provide adequate ventilation of Boiler Room. See Section I: Pre-Insta

34VII. ElectricalWARNINGFailure to properly wire electrical connections to the boiler may result in serious physical harm.Electrical power may be from

35E. Alliance SL™ Water Heater (if used). May be used with Intermittent Circulation only. Refer to Alliance SL™ Installation, Operating and Servic

361. Standing Pilot (24) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat. Vent Damper (if used) opens.ii

37Figure 29: Wiring Diagram, Standing Pilot (24V), USA and Canada, Continuous Circulation

38Figure 30: Wiring Diagram, Standing Pilot (24V), USA and Canada, Intermittent Circulation

392. Electronically Supervised Standing Pilot (OP) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat.ii. T

4Table of Contents I. Pre-Installation ...6 II. Boiler Assembly ...

40Figure 31: Wiring Diagram, OP/OP-CSD-1 Ignition System, Continuous Circulation

41Figure 32: Wiring Diagram, OP/OP-CSD-1 Ignition System, Intermittent Circulation

424. Honeywell EI Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat. Vent Damper (if used) opens.ii. Igni

43Figure 33: Wiring Diagram, Honeywell EI, USA, Continuous Circulation

44Figure 34: Wiring Diagram, Honeywell EI, USA, Intermittent Circulation

45Figure 35: Wiring Diagram, Honeywell EI, Canada, Continuous Circulation

46Figure 36: Wiring Diagram, Honeywell EI, Canada, Intermittent Circulation

476. Electronically Supervised Intermittent Ignition (EP/EP-CSD-1) Sequence of Operationa. Normal Operationi. Thermostat or operating control ca

48Figure 37: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Continuous Circulation

49Figure 38: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Intermittent Circulation

5Figure 1: Dimensional DataBoiler ModelDimensions (Inches)Recommended Chimney Size (Round) Water Content (Gallons)Approx. Shipping Weight (LB.)A B CD

50Figure 39: McDonnell & Miller 750P-MT (120V) L.W.C.O. Wiring for Boilers with 24V Limit CircuitsFigure 40: McDonnell & Miller 750P-MT (120

51Figure 41: Hydrolevel OEM - 170/550/650/750 (120V) L.W.C.O. Wiring for Boilers with 24V Limit CircuitsFigure 42: Hydrolevel OEM - 170/550/650/750

52WARNINGCompletely read, understand and follow all instructions in this manual before attempting start-up.A. Safe operation and other perf

53Figure 43: Lighting Instructions (24V Standing Pilot)

54Figure 44: Operating Instructions (EI)

55Figure 45: Lighting Instructions (OP)

56Figure 46: Operating Instructions (EP)

57BOILER OPERATING INSTRUCTIONS TO SHUT DOWN: 1. Close manual main shut-off valve(s) and pilot valve(s). 2. Turn off main electric

58I. Check pilot burner ame and main burner ames through observation port.1. Check pilot ame. Refer to Table 11 for appropriate pilot detail.2.

59CAUTIONAvoid operating this boiler in an environment where saw dust, loose insulation bers, dry wall dust, etc. are present. If boiler is op

6I. Pre-InstallationWARNINGCarefully read all instructions before installing boiler. Failure to follow all instructions in proper order can cau

60b. Increase input rate if less than 98% of rating plate input. Increase manifold gas pressure no more than 0.3 inch w.c. If measured input rate is

61IX. ServiceWARNINGService on this boiler should be undertaken only by trained and skilled personnel from a qualied service agency. Inspections sho

62Important Product Safety InformationRefractory Ceramic Fiber ProductWarning:The Repair Parts list designates parts that contain refractory ceramic f

63F. Clean Combustion Chamber by vacuuming. Exercise care to avoid damaging Base Insulation. G. Install Burners by reversing procedures used to rem

64Yellow LED Flash CodeaIndicates Recommended Service ActionHeartbeat Normal Flame Signal N/A2 Weak Flame Signal - System will ope

65Green LED Flash Code(X + Y)aIndicates Next System Action Recommended Service ActionOFF No “Call for Heat” N/A NoneFlash FastStartup - Flame sense ca

66Honeywell EI Trouble Shooting Guide

67All Series 8H Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require assistance in locating a Burnham Di

68Item No. Description Part No.Quantity805H 806H 807H 808H 809H 810H1. Heat Exchanger Assembly1 Complete (Less Flue Bafes)6171605 1 --- --- --- ---

69Item No. Description Part No.Quantity805H 806H 807H 808H 809H 810H2. Canopy2A Canopy6111605 1 --- --- --- --- ---6111606 --- 1 --- --- --- ---61116

7b. If result is less than 50 ft3 per 1,000 Btuh, space is considered a conned space.4. Determine building type. A building of unusually tight cons

70Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H3. Base Assembly3A Base End Panel 7181601 2 2 2 2 2 23B Base Channel Assembly61816

71Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H4. Manifold and Main Burners4A Main Burner 8231602 8 10 12 15 17 194BMain Burner w

72Item No.Description Part No. Size Quantity5-1 Gas Train -- Standing Pilot (24V, OP) 24V: USA & Canada, 6 & 7

73Item No.Description Part No. Quantity5-2 Gas Train -- Standing Pilot (OP-CSD-1) OP-CSD-1: USA Only, 8-10 Section, LP G

74Item No.Description Part No. Size Quantity5-3 Gas Train -- Intermittent Ignition (EI) USA: 5 - 10 Section, Natural and

75Item No.Description Part No. Size Quantity5-4 Gas Train -- Intermittent Ignition (EP) USA & Canada: 6 - 10 Section,

76Item No.Description Part No. Quantity5-5 Gas Train -- Intermittent Ignition (EP-CSD-1) USA Only: 8 - 10 Section, Natur

77Item No.Description Part No. Size Quantity5-6 Pilot Assembly and Piping -- Standing Pilot (24V)

78Item No.Description Part No. Size Quantity5-7 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) USA

79Item No.Description Part No. Size Quantity5-8 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) Canada

8 II. Boiler AssemblyA. Remove Crate 1. Remove all fasteners at crate skid.2. Lift outside container and remove with all other inside protective sp

80Item No.Description Part No. Size Quantity5-9 Pilot Assembly and Piping -- Standing Pilot (OP)

81Item No.Description Part No. Size Quantity5-10 Pilot Assembly and Piping -- Standing Pilot (OP-CSD-1)

82Item No.Description Part No. Size Quantity5-11 Pilot Assembly and Piping -- Intermittent Ignition (EP)

83Item No.Description Part No. Size Quantity5-12 Pilot Assembly and Piping -- Intermittent Ignition (EP-CSD-1)

84

85Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H6. Jacket6 Complete60416111 1 --- --- --- --- ---60416121 --- 1 --- --- --- ---604

86Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H6. Jacket (Continued)6G Jacket Front Removable Panel7041605 1 --- --- --- --- ---

87Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H7. Trim and Miscellaneous ControlsALimit, 140-220°F, HoneywellL4080D1218 (EI &

88Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H8. Draft Hood and Automatic Vent Damper8A Draft Hood8111605 1 --- --- --- --- ---8

89SERVICE RECORDDATE SERVICE PERFORMED

96. Lift boiler with pry bar. Remove wood blocks. Lower boiler.C. For Packaged Boiler only, proceed to Paragraph E.D. Test Section Assembly for le

90SERVICE RECORDDATE SERVICE PERFORMED

91SERVICE RECORDDATE SERVICE PERFORMED

92